FLAW STAR - Magnetic Flaw Detector

Bench-type magnetic particle inspection system with AC and half-wave DC magnetization, head shot and coil shot, PLC and HMI control.

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At a glance

Key specifications

Magnetizing current	AC and HWDC, up to 3000-6000 A (configurable)
Magnetization methods	Head shot and coil shot
Input power	415 V, 3 phase, 50 Hz
Shot timer	0.5 to 5 seconds, adjustable
Control system	PLC control panel with HMI touch screen
Demagnetizer	AC demagnetization with adjustable cycle
Bed length	1000 mm to 2000 mm (customizable)
Magnetic particle system	Wet horizontal unit with recirculation pump, 35 litre stainless steel tank
UV inspection	Compatible with UV LED / conventional UV lamps
Safety	Emergency stop, overload protection, interlocks

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Why it stands out

Key features

Dual magnetization

AC for surface defects, HWDC for sub-surface defects.

Head shot & coil shot

Longitudinal and circular magnetization - defects in every orientation.

PLC + HMI control

Repeatable, easy parameter control and monitoring.

Heavy-duty bench

Rugged build with adjustable headstock and tailstock.

Integrated demagnetizer

Removes residual magnetism after inspection.

Flexible clamping

Quick, secure positioning for different geometries.

Flawstar bench with coil for circular magnetization

FLAW STAR is a sturdy and Cost effective machine designed for inspection of ferrous components. Vibrant NDT services has built this machine to the customer’s most desirable requirements such as performance & years of trouble free operation. It is highly standardised and ideally designed to be integrated with Shop floors of all types.

The machine comes with an In-Build timer circuit to prevent over heat transformer damages. It also incorporates a Receptacle to facilitate hands-free remote operation of Magnetizing current. The Integrated UV Light, Automatic Pump, Regulators & Indicators are aesthetically placed to meet safe, distraction free and efficient operation.